SC Project Rally Raid Titanium Exhaust- KTM 890 Adventure (21-24)

SC Project Rally Raid Titanium Exhaust- KTM 890 Adventure (21-24)

The SC Project Rally Raid Titanium Exhaust- KTM 890 Adventure (21-24) brings proven off-road design to a modern adventure motorcycle. SC-Project developed this slip-on muffler for riders who explore both paved roads and demanding off-road terrain. It uses a lightweight titanium body and meets Euro 5 requirements. Visit our website for more parts and accessories of KTM.

Rally Raid Design for Adventure Riding

The Rally Raid muffler takes inspiration from extreme off-road competitions. Its design reflects the demands of multi-purpose adventure motorcycles. Moreover, the aggressive titanium end cap adds a distinctive rally-inspired appearance.

SC-Project tested the design across long-distance journeys and varied riding conditions. Therefore, it suits riders who use their KTM 890 Adventure on both roads and trails.

Lightweight Titanium Construction

The exhaust uses high-quality titanium for its main body and end cap. As a result, it reduces weight compared with the original exhaust.

The OEM exhaust weighs 3.6 kg, while the SC-Project system weighs 2.7 kg. This gives a total weight saving of 0.9 kg. The lighter construction also supports a more manageable adventure-bike setup.

Power and Torque Improvement

The SC Project Rally Raid Titanium Exhaust- KTM 890 Adventure (21-24) delivers measurable gains at 6700 rpm. It produces +1.5 hp and +1.6 Nm of torque.

Furthermore, the system improves power and torque delivery across the low and mid-range. This makes the exhaust well suited to the broad riding conditions associated with adventure motorcycles.

Titanium End Cap and Stainless Steel Link Pipe

SC-Project combines the titanium muffler with an SAE 304 stainless steel link pipe. The titanium end cap gives the exhaust its distinctive Rally Raid appearance.

In addition, the system uses carefully selected materials throughout the assembly. This combination balances lightweight construction with the durability required for adventure riding.

TIG Welding and CNC-Machined Components

SC-Project manufactures the exhaust with precision-focused production methods. The company TIG welds the components in a protected environment. This process helps create clean and consistent joints.

The internal bushings receive CNC machining from solid material. Therefore, the system provides precise component coupling and supports long-term durability.

Euro 5 Street-Legal Approval

The SC Project Rally Raid Titanium Exhaust- KTM 890 Adventure (21-24) carries EC/ECE type approval and remains street legal under Euro 5 regulations. A type approval certificate is also included.

As a result, this version combines its adventure-focused design with road-legal specifications. This makes it suitable for riders who want an aftermarket exhaust without giving up its homologated status.

Compatibility with Original KTM Suitcases

The exhaust remains compatible with the original KTM suitcase kit. Therefore, riders can retain the practical luggage setup of their KTM 890 Adventure.

This compatibility adds convenience for touring and long-distance adventure trips. It also keeps the exhaust suitable for the motorcycle’s multi-purpose role.

Optional Racing Decat Link Pipe

SC-Project also offers a racing decat link pipe as an additional option. This component removes the original catalyst from the exhaust system.

However, the racing link pipe does not meet Euro 5 homologation requirements. SC-Project recommends ECU remapping when using this racing configuration. This helps optimize engine delivery and extract maximum performance from the modified setup.

Adventure-Ready Performance and Sound

The Rally Raid muffler combines lightweight construction, performance gains and an aggressive adventure-inspired design. Moreover, SC-Project developed and tested its solutions for long-distance use across both on-road and off-road conditions.

The result is a durable slip-on exhaust that adds a distinctive sound and appearance while maintaining Euro 5 compliance in its approved configuration.

Conclusion

The SC Project Rally Raid Titanium Exhaust– KTM 890 Adventure (21-24) offers a focused upgrade for adventure riders. It saves 0.9 kg, adds +1.5 hp and +1.6 Nm, and improves low- and mid-range delivery.

With its titanium construction, TIG-welded components, CNC-machined bushings, Euro 5 approval and compatibility with the original KTM suitcase kit, it fits the needs of both touring and off-road riding.

Weight	9 kg
Dimensions	66 × 33 × 22 cm
Country of Origin	Italy